The Mechanical and Tribology Properties of Sputtered Titanium Aluminum Nitride Coating on the Tungsten Carbide Insert Tool in the Dry Turning of Tool Steel

Authors

Esmar Budi, Department of Physics, Faculty of Science and Mathematics, Universitas Negeri Jakarta, Jakarta 13220, IndonesiaFollow
Mohd. Razali bin Muhamad, Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka, Karung Berkunci No 1752, Pejabat Pos Durian Tunggal 76109 Melaka, Malaysia
Md. Nizam bin Abdul Rahman, Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka, Karung Berkunci No 1752, Pejabat Pos Durian Tunggal 76109 Melaka, Malaysia

Abstract

The effect of the sputtering parameters on the mechanical tribology properties of Titanium Aluminum Nitride coating on the tungsten cabide insert tool in the dry turning of tool steel has been investigated. The coating was deposited using a Direct Current magnetron sputtering system with various substrate biases (-79 to -221 V) and nitrogen flow rates (30 to 72 sccm). The dry turning test was carried out on a Computer Numeric Code machine using an optimum cutting parameter setting. The results show that the lowest flank wear (~0.4 mm) was achieved using a Titanium Aluminum Nitride-coated tool that was deposited at a high substrate bias (-200 V) and a high nitrogen flow rate (70 sccm). The lowest flank wear was attributed to high coating hardness.

Bahasa Abstract

Sifat Mekanik dan Tribologi Lapisan Titanium Aluminium Nitrida pada Perkakas Tungsten Karbida dalam Pemotongan Kering Baja. Telah dilakukan penelitian mengenai pengaruh parameter sputering terhadap sifat mekanik dan tribologi lapisan Titanium Aluminum Nitrida pada perkakas potong tungsten karbida dalam proses pemotongan turning kering baja perkakas. Deposisi lapisan tipis dilakukan menggunakan sistem sputtering magnetron dengan variasi tegangan substrate (-79 s/d -221 Volt) dan laju alir gas nitrogen (30 s/d 72 sccm). Pemotongan turning kering dilakukan menggunakan mesin bubut otomatis CNC dengan parameter pemotongan optimum. Hasil percobaan menunjukan bahwa aus sisi terendah (~0.4 mm) perkakas ditunjukan oleh lapisan Titanium Aluminum Nitrida yang dideposisikan pada tegangan substrat (-200 V) dan laju alir gas nitrogen (70 sccm) tinggi. Rendahnya aus sisi perkakas diakibatkan oleh tingginya nilai kekerasan lapisan.

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Recommended Citation

Budi, Esmar; bin Muhamad, Mohd. Razali; and Rahman, Md. Nizam bin Abdul (2014) "The Mechanical and Tribology Properties of Sputtered Titanium Aluminum Nitride Coating on the Tungsten Carbide Insert Tool in the Dry Turning of Tool Steel," Makara Journal of Technology: Vol. 18: Iss. 3, Article 5.
DOI: 10.7454/mst.v18i3.2954
Available at: https://scholarhub.ui.ac.id/mjt/vol18/iss3/5